Dantonba C-frame Multi-station Turntable Servo Press-fitting Machine can monitor, control and optimize press-fitting and assembly tasks, achieving remarkable energy-saving effects and reducing production costs. The built-in process monitoring and control system enables real-time process control, further shortening the cycle time.
Servo press-fitting machine, or servo press, is the short name of precision CNC servo electronic press. Its working principle is to drive high-precision ball screws with a servo motor to perform precise pressure output and assembly operations. It can realize full closed-loop control of press-fitting force and press-fitting depth during pressure assembly, so as to achieve precise press-fitting for online quality management.
It can also be equipped with code scanning, industrial control, Ethernet data transmission, automatic auxiliary devices and other equipment.
Equipment Performance of Dantonba Servo Press-fitting Machine
- Meets high requirements for pressure and displacement precision;
- Outputs perfect curve graphics in real time;
- Online quality management and multi-point judgment;
- Automatic storage of press-fitting data and report printing;
- Low energy consumption and high efficiency;
- Improves controllability and traceability of the product manufacturing process;
- Realizes digital control, with adjustable and controllable pressure and press-fitting depth;
- Suitable for precise press-fitting of precision parts in automotive, hardware and electronic industries.
Multiple Press-fitting Modes of Dantonba Servo Press-fitting Machine (Program Selectable)
- Pressure mode – Stops and returns when the set pressure is reached.
- Position mode – Stops and returns when the set position is reached.
- Pressure-position mode – Stops and returns when the set position or pressure is reached (multi-point judgment function – real-time monitoring and judgment during press-fitting).
Main Application Fields
- Automotive industry: Press-fitting of engine components (cylinder head, cylinder liner, oil seal, etc.), steering gear components (gear, pin shaft, etc.), drive shaft components, brake disc components, etc.
- Motor industry: Press-fitting of micro-motor components (spindle, housing, etc.) and motor components (bearing, spindle, etc.).
- Electronic industry: Press-fitting of circuit board components (plugs, etc.) and electronic parts.
- Hardware industry: Press-fitting of home appliance accessories, office equipment accessories, hardware parts, etc.
- Other industries: Home appliance industry, machinery industry and other occasions requiring precise CNC control of press-fitting displacement and force.
Equipment Features
- Five-speed precise press-fitting in one stroke;
- Online press-fitting quality judgment;
- Press-fitting curve display;
- Multiple press-fitting modes available;
- 100 sets of press-fitting programs can be set;
- Press-fitting data transmission and storage;
- Five speeds in one stroke: rapid advance, detection, press-fitting, pressure holding, return.
Performance Advantages
- Achieves full closed-loop control of precise pressure and displacement, with high precision unmatched by other types of presses.
- Press-fitting speed, pressure holding time, press-fitting force, press-fitting depth and other parameters can be easily input numerically on the operation panel, with a user-friendly interface and simple operation.
- Multiple press-fitting modes are available. 100 sets of press-fitting programs can be customized, stored and called to meet different product requirements.
- The full-process curve of press-fitting force and displacement is displayed on the LCD touch screen; the product qualification can be automatically judged at any stage of operation, and defective products can be removed in real time, easily realizing online quality management (OK/NG judgment).
- With precise pressure and displacement control, no additional hard limit is needed on the fixture. When processing products of different specifications, only different press-fitting programs need to be called, easily realizing multi-purpose use of one machine and flexible composition.
- Saves more than 80% energy compared with traditional pneumatic and hydraulic presses, with low noise, environmental protection and safety, and can be used in clean workshops.
- Press-fitting data can be stored in a flash drive or computer via USB interface, ensuring the traceability of product processing data and facilitating production quality control and management.
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