Dantonba Servo Press Machine can monitor, control and optimize press-fitting and assembly tasks, achieving remarkable energy-saving effects and reducing production costs. The built-in process monitoring and control system enables real-time process control, further shortening the cycle time.
Servo press-fitting machine, or servo press, is the short name of precision CNC servo electronic press. Its working principle is to drive high-precision ball screws with a servo motor to perform precise pressure output and assembly operations. It can realize the full closed-loop control of press-fitting force and press-fitting depth during pressure assembly, so as to achieve precise press-fitting for online quality management.
It can also be equipped with code scanning, industrial control, Ethernet data transmission, automatic auxiliary devices and other equipment.
I. Performance of Dantonba Servo Press Machine
- Meets high requirements for pressure and displacement precision;
- Outputs perfect curve graphics in real time;
- Online quality management and multi-point judgment;
- Automatic storage of press-fitting data and report printing;
- Low energy consumption and high efficiency;
- Improves controllability and traceability of the product manufacturing process;
- Realizes digital control, with adjustable and controllable pressure and press-fitting depth;
- Suitable for precise press-fitting of precision parts in automotive, hardware and electronic industries.
II. Multiple Press-fitting Modes of Dantonba Servo Press Machine (Selectable in Program Setting)
- Pressure mode – Stops and returns when the set pressure is reached.
- Position mode – Stops and returns when the set position is reached.
- Pressure-position mode – Stops and returns when the set position or pressure is reached (multi-point judgment function – real-time monitoring and judgment during press-fitting).
III. Main Application Fields of Dantonba Servo Press Machine
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Automotive industry
Press-fitting of engine components (cylinder head, cylinder liner, oil seal, etc.), steering gear components (gear, pin shaft, etc.), drive shaft components, brake disc components, etc.
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Motor industry
Press-fitting of micro-motor components (spindle, housing, etc.) and motor components (bearing, spindle, etc.).
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Electronic industry
Press-fitting of circuit board components (plugs, etc.) and electronic parts.
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Hardware industry
Press-fitting of home appliance accessories, office equipment accessories, hardware parts, etc.
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Other industries
Home appliance industry, machinery industry and other occasions requiring precise CNC control of press-fitting displacement and force.
IV. Equipment Features of Dantonba Servo Press Machine
- Five-speed precise press-fitting in one stroke;
- Online press-fitting quality judgment;
- Press-fitting curve display;
- Multiple press-fitting modes available;
- 100 sets of press-fitting programs can be set;
- Press-fitting data transmission and storage;
- Five speeds in one stroke: rapid advance, detection, press-fitting, pressure holding, return.
V. Performance Advantages of Dantonba Servo Press Machine
- Achieves full closed-loop control of precise pressure and displacement, with high precision unmatched by other types of presses.
- Press-fitting speed, pressure holding time, press-fitting force, press-fitting depth and other parameters can be easily input numerically on the operation panel, with a user-friendly interface and simple operation.
- Multiple press-fitting modes are available. 100 sets of press-fitting programs can be customized, stored and called to meet different product requirements.
- The full-process curve of press-fitting force and displacement is displayed on the LCD touch screen; the product qualification can be automatically judged at any stage of operation, and defective products can be removed in real time, easily realizing online quality management (OK/NG judgment).
- With precise pressure and displacement control, no additional hard limit is needed on the fixture. When processing products of different specifications, only different press-fitting programs need to be called, easily realizing multi-purpose use of one machine and flexible composition.
- Saves more than 80% energy compared with traditional pneumatic and hydraulic presses, with low noise, environmental protection and safety, and can be used in clean workshops.
- Press-fitting data can be stored in a flash drive or computer via USB interface, ensuring the traceability of product processing data and facilitating production quality control and management.
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